NASA 3D Printed Wrench

To test out my new Lulzbot Mini i printed the
Nasa 3D wrench.

wrench1.jpg

It ratchets in the clockwise direction only but it prints as
a fully functioning part. It’s stronger than the rated 3in-lbs.

wrench2.jpg

It wasn’t all plain sailing though, this being my first ever
3D print, it was a good learning curve.

wrench3.jpg

I didn’t fully print all of these, i could tell early on if it
was going to work or not.

| Material | Fillament Dia | Layer Height | Flow | Infill | Result                |
| ABS      | 2.85mm        | 1.8mm        | 100% | 20%    | Fused solid           |
| ABS      | 2.85mm        | Std Print    | 100% | 20%    | Fused solid           |
| ABS      | 3mm           | 2mm          | 90%  | 25%    | Works, slightly loose |
| ABS      | 3mm           | 1.8mm        | 100  | 25%    | Fused solid           |
| ABS      | 3mm           | 1.8mm        | 95%  | 25%    | ?                     |

I was having a tough time getting these off the print bed. First
layer adhesion was too good. So i reduced initial layer line width
to 115% which struck a nicer balance of security vs. easier removal.

So it seems my Lulzbot mini over prints very slightly. Upping the
fillament diameter helped but did not fully resolve. I measured the
fillament at between 2.80mm and almost 3mm in some sections.

I measured the infeed and found a 10mm command produced a 9.95mm
feed.

With 20% infill i can’t break the handle with hands alone. The
square peg fails easily by splitting a layer. Tolerance of square
peg is tight, even with set to under extrude.